ViCTor 2.2D Eddy Current Flaw Detector for Automated Inspections
ETher NDE’s ViCTor 2.2D, the user-friendly automated eddy current inspection system, designed with the Automation Engineer in mind.
Based on the ETher NDE AeroCheck+ Hardware, NDT Inspectors will become quickly familiar with its user interface and with a variety of case configurations available, the ViCTor 2.2D offers maximum flexibility for each individual application.
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Product Information
- Non-contacting
- High Speed (potentially up to 200MS)
- No couplant required or effluent produced
- Good for surface defect detection
- Instant coupling
- Wide variety and geometry of probes available
- Cost effective and ideal for rotationally symmetrical components e.g. bearings, gugdeon pins, cylinder liners, etc.
Advantages
- Capable of using two probes simultaneously for more efficient inspection.
- Separate dual alarms.
- Large bright LCD screen and external VGA for monitor output.
- Includes rotary drive and conductivity
- Configurable I/O capability using voltage free contacts.
- Dual analogue outputs giving simple recording
- Powered by 24V DC for easy integration in an industrial control system.
- USB or RS-232 remote control for easy control system integration
- Ability to stream real time data over USB
- A DLL is available to permit software integration by the end user.
Applications
- Surface breaking defects
- Sub-surface defects in non-ferrous materials
- Heat treatment / material property verification
- Sensing applications for verifying geometry such as the presence of threads, butt-weld detection.
Specifications
| Probe | Connectors | 2 off 12 Way Lemo 2b (Absolute, Bridge and Reflection) and Lemo 00 (for single element absolute probes) |
| Rotary | Probe 1 only. 600-3000 rpm – ETher Mercury Drive (ARD002), Hocking 33A100 / 40A100, Rohmann MR3, SR1 and SR2 Drive (special adapter needed) | |
| Conductivity | Probe 1 only. Option becomes active with use of AeroCheck+ conductivity probe and cable | |
| Frequency | Dual Frequency | 10 Hz to 12.8 MHz |
| Gain | Overall | -18 to + 104 dB |
| Main Gain | -18 to + 82dB, 0.1, 1 and 6dB steps | |
| Input | 0dB or 12dB | |
| Drive | 0dB, 6dB and 1odB (0dB reference 1mW into 50 ohm) | |
| Max X/Y Ratio | -18dB to +82dB independent | |
| Phase | Range | 0.0-359.9°, 0.1° steps |
| Filters | Normal High Pass | DC to 2kHz or Low Pass Filter, which ever is the lower in 1 Hz steps. Plus variable adaptive balance drift compensation 0.01 – 0.5 Hz (6 steps) |
| Normal Low Pass | 1Hz to 2kHz or a quarter of the lowest test frequency whichever is lower in 1Hz steps | |
| Balance | Manual | 14 internal balance loads; 2.2μH, 5.0μH, 6.0μH, 6.5μH, 7.0μH, 7.5μH, 8.2μH, 12μH, 15μH, 18μH, 22μH, 30μH, 47μH, 82μH |
| Automatic | Optimised balance load selection | |
| Mix Channel | Frequency | Full frequency range available on both channels |
| Probe Mode | Simultaneous reflection / bridge and absolute including simultaneous two probe Differential and Absolute | |
| Mix Gain | X/Y -18 to +18dB | |
| Mix Phase | 0.0-359.9°, 0.1° steps | |
| Alarm Gates | Number | 2 Independent Alarm Gates may be configured on Pane 1, Pane 2 or Both Panes (logical or) |
| Box | Fully configurable, Freeze, Tone or Visual | |
| Sector | Fully configurable, Freeze, Tone or Visual | |
| Display | Type | 5.7” (145mm), 18 bit Colour, daylight readable |
| Viewable Area | 115.2mm (Horizontal) x 86.4mm (Vertical) | |
| Resolution | 640 x 480 pixels | |
| Colour Schemes | User configurable Dark, Bright and Black & White | |
| Config. Screen | Full Screen, Single, Dual Spot or Dual Pane with variable size and location and function e.g. XY, Timebase, Waterfall and Meter. | |
| Display Modes | Spot, Time base (0.1-20 seconds x 1-200 sweeps and up to 55 seconds), Waterfall and Meter with peak hold and % readout. | |
| Graticules | None, Grid (4 sizes 5, 10,15 and 20% FSH), Polar (4 sizes 5, 10,15 and 20% FSH) | |
| Offset | Spot Position: Y =-50 to +50, X =-65 to +65% | |
| Spot Readout | Display in X,Y or R,θ | |
| Summary | Display of all settings in Legacy Format | |
| Removable
Data Storage |
Setup Storage | micro SD up to 32GB, holding over 10,000 settings |
| Stored Screen Shots | micro SD up to 32GB, holding over 10,000 screen shots | |
| Recorded Data | micro SD up to 32GB, holding over 500 2.5 minute long data recordings | |
| Guides | micro SD up to 32GB, holding 10,000 Slides | |
| Advanced
Features |
Data logging | Real-time recording of signal data and replay on instruments and desktop PC up to 164 seconds |
| Guides | Create and display a slide show containing instructions, tutorials and procedures using Microsoft PowerPoint. | |
| Attachments | Screenshots and Data Recordings are saved in a folder with the name of the Settings. | |
| Loop | Capture a live repetitive signal and then optimise the instrument settings (Phase, Gain, Filters) to simplify optimising the parameters | |
| Trace | Allows a calibration reference signal to be stored on the screen and then compared with the live signal | |
| Auto Phase | Allows phase angle to be automatically set to a pre set angle | |
| Inputs/Outputs | PC Connectivity | USB (Full PC remote control plus Real Time data) and RS-232 May be set Off, 9600, 19200, 38400, 57600, 115200, 230400, 460800, 921600 baud |
| Analogue | 2 outputs 2 Volts swing | |
| Digital volt free Alarm | On Lemo 12 way Open collector transistor (36v dc at 10mA max) | |
| VGA | Full 15 way VGA output (EC screens only) | |
| I/O | Two configurable | |
| Alarm Out | 2 off Opto Isolated 2mA 50v max | |
| External Alarm Inhibit | 2 TTL Inputs | |
| Languages | English, French, Spanish, Italian, Portuguese, Russian, Japanese, Chinese, Turkish, Czech | |
| Verification | The system includes on delivery a 2 year validity Verification Level 2 detailed functional check and calibration as as per ISO 15548-1:2013 | |
| Power on
Self Test |
The system performs a self test on start up of external RAM, SD RAM, accelerometer, Micro SD card, LCD screen buffer | |
| Power | External | 100-240 v 50-60Hz 30 Watts |
| Physical | Weight | 3.3 kg, 7.25 lbs. |
| Size (w x h x d) | 246 x 152 x 250 mm / 9.7 x 6.0 x 9.9 inches | |
| Operating Temp | -20 to +60 °C | |
| Storage Temp | Storage for up to 12 months -20 to +35 °C Nominal +20 °C | |
| IP Rating | 54 (front panel only) |
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