SMART TEST™ PRO
SmartTest™ PRO is the perfect choice for testing powder metal / MIM, cast, forged, machined, stamped, and other types of components.
SmartTest™ – with industry leading bandwidth, resolution, and signal quality is quickly becoming the standard for high speed, high volume inspection of components that are safety critical or critical to quality.
Request a Quote
"*" indicates required fields
We pride ourselves in providing fast deliveries. However inventory changes rapidly and on occasion some items may not be in stock. If you require an expedited shipment, please contact us via e-mail or call our office to confirm availability of an item. *Nominal lead times vary by product.
The SmartTest™ Principle
The principle behind SmartTest™ is simple. Every part has a unique resonant signature or pattern that reflects its composition. Any deviation from the expected resonant signature indicates the presence of structural inconsistencies commonly due to flaws or mechanical variations.
The easy-to-use ST-PRO system can detect inconsistencies, imperfections or flaws such as cracks, missing features and mixed parts. It can also detect if processes have been missed, such as a machining or heat treating operation.
Detectable flaw types
- Material variances – hardness, density, grain structure, residual, stress, oxides, decarb
- Cracks, chipped gear teeth, missing material, voids
- Brazing variances, poor bonding
- Low nodularity, cold shuts, porosity, short fills, missing features
- Dimensional issues, mixing of parts
- Double strikes, laps, tears, delamination, hot shorts
Advantages
- Whole body test detects both internal and external flaws
- Detects material property issues, e.g. hardness, residual stress
- Fast and accurate – typically 1-2 seconds per part
- No part preparation or cleanup required
- Any rigid component can be tested
- Can be fully automated
- Can be configured for ‘inline’ or ‘offline’ use
Features
- High volume turnkey system – 100% inspection on the factory floor
- SmartTest™ ARS – the most advanced flaw detection available anywhere
- SmartTest™ analyzer – ultra fast cycle times, highest resolution in the industry
- SmartTest™ impact actuator – nearly infinite life, zero maintenance
- Automated reject containment – 100% ‘positive capture’
- Soft HMI – never open a ladder diagram
- Productivity utilities – speed adjustment, eliminate errors
Configurations
Standard:
- For parts to around 20 Kg
- Belt width 12 inches
- Belt length 8 feet
Heavy Duty:
- For parts to 35 Kg or more
- Belt width 24 inches
- Belt length 8 feet
Alternate conveyor configurations to suit any component size and shape are available
Compatible with infeed and outfeed systems to achieve 100% automated inspection
No resources available.
