NextSpot 600+ Phased Array Ultrasonic Spot Weld Tester
The NextSPOT 600+ ultrasonic flaw detector will handle all your spots weld NDT needs, whether it is in production lines or in field environments. The unit is constructed with a one-piece all-aluminum housing that is both rugged and lightweight, with a weather-protected rubber coating on the outside. Using patented technologies backed by years of R&D in the NDT industry, NextSPOT 600+ can produce real-time imaging with auto-detection on spot weld flaws both quickly and accurately.
In today’s ever increasing competitiveness in the automotive manufacturing segment, NextSPOT 600+ with its easy-to-use and its powerful feature interface can save valuable time and increase productivity.
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Joint Structures
2-Layers, 3-Layers, and 4-layers (Non-Glue/Glue Bonded)
Plate Thickness Calibration
0.5mm ~ 4.0mm
Material Coverage
Mild steel, Cold Pressed High Strength Steel, Hot Stamped Ultra High Strength Steel, Aluminum Alloys, Stainless Steel, and Titanium
Surface Processing
Bare Metal, Al-Coating, Zinc Coating, Electrophoretic Coating, and Paint Coating
Key Features and Benefits
Rugged and Portable – All Aluminum Alloy
NextSPOT 600+ is constructed with an all aluminum alloy shell with 360° shielding. It adopts a one-piece aluminum alloy with rubber coating that makes it rugged, lightweight, and compact. The unit is also weather protected and stress tested so that It can operate from -10°C ~ 50°C. Weighing at only NextSPOT 600+ is both portable and reliable, especially for conducting field testing.
Long Battery Life – ARM Technology
NextSPOT 600+, which know for enery efficient, and along with a fanless design, a fully charged unit can perform 12 hours of normal operation (1 battery), and requires only 3 hours for a complete recharge. 2 batteries will bring it close to 24 hours.
Exceptional Visual Interface – 11.6 inches Full Touch Screen with XGA Wide-angle View
Testing in the field are often conducted in harsh environments where visibility may be poor and requires having to wear gloves. The NextSpot 600 +’s 11.6 inch full touchscreen with XGA wide-angle viewing help address these common issues all while giving you the most accurate visual results and feedback.
Accurate Measurement – 64 Channels, 1MHz-25MHz Bandwidth, 400 Mhz/12 bits DSP
By adopting a parallel 64 channel design, 1MHz-25 MHz analog bandwidth, and 12 bits DSP, it gives NextSpot 600 + the most accurate measurement of welding nuggets and indentations. Furthermore, the results are all visual and can be immediately determined whether the results are passed or failed.
Real-time Imaging and Other Testing Methods
NextSpot 600 + can provide A/C – scan and real-time display on spot weld. NextSpot 600+ can support single element probe testing, PA imaging testing as well as various nonultrasonic methods, data capture, chisel inspection, visual inspection, and many more.
Powerful, Flexible, yet Easy-To-Use Software
At the heart of the device is our NextSoft Analyser user interface that we build from the ground up. Built on top of the Linux OS platform, it provides a safe, reliable and stable platform for our software system. Boasting a 10 seconds startup time, it can be quickly and easily setup to perform real-time image scanning on spot welds.
Specifications
Housing
Overall Dimensions – 311.6 mm × 213.8 mm × 69 mm
Weight – Approximately 4 kg with Battery
IP – IP 54
Control Device – Remote Control, Touch Screen
Probe – D-sub 68 – Matrix
Power Socket – 5.5-2.5 mm DC Socket
Environmental
Operating Temperature – -10°C to 50°C (14°F to 122°F)
Storage Temperature – -20°C to 60°C (-4°F to 140°F) with Battery; -20°C to 70°C (-4°F to 158°F) without Battery
Humidity – Max. 70% RH at 45°C Non-condensing
Display
Display Size – 11.6 in.
Resolution – 1920 x 1080
Brightness – 600 cd/m
Viewing angles – Horizontal: –85° to 85° Vertical: –85° to 85°
Type – TFT LCD
Power Supply
Battery Type – Smart Li-ion Battery
Number of Batteries – One included. Can hold up to 2 batteries.
Battery Life – Approximately 12 Hours Under Normal Operating Conditions
Power Supply Unit – 100-240 V AC, 47-63 Hz, 1.45 A
PRF – 8K Hz (No Continuous Pulse Series)
Ultrasound Specs
Number of Channels/Elements – 64 Channels / 52 Elements
Voltage – 50 V
Pulse Shape – Negative Square Wave
Initial Pulse Rise Time – <2.5 ns
Damping – 50 ohm
Diameter Measuring Range – 0-9 mm
Thickness Measuring Range – 0.5-9 mm
Velocity Range – 2000-8000 m/s
Probe Delay – 2-8 us
Frequency (Center Frequency) – 1 Mhz – 25 Mhz (16 MHz)
Gain – 40 dB
Sampling – 12 bit 100 MSPS
Data Views
Display Mode – A-scan, C-scan
Welding Nugget – Real-Time Welding Nugget Diameter Measurement
Indentation – Real-Time Detect, Smart Average
Stack of Welding Joint – Real-Time Detect, Smart Average
Data Synchronism – USB; NAS (Optional)
Note: Manufacturer reserves the rights to technical modifications without prior notice.
