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Penetrant Classification System
Penetrants
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Type 1
Type 2
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Fluorescent Dye
Visible (Red) Dye
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Removal
Method |
Method A
Method B
Method C
Method D
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Water Washable
Post Emulsifiable, lipophilic (oil base)
Solvent
Post Emulsifiable, hydrophilic (water base)
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| Removers |
Class 1
Class 2
Class 3
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Halogenated
(non-flammable)
Nonhalogenated (flammable)
Special Application
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| Developers |
Form a
Form b
Form c
Form d
Form e
Form f
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Dry Powder
Water Soluble
Water Suspendable
Nonaqueous Type 1 Fluorescent (solvent based)
Nonaqueous Type 2 Visible (solvent based)
Special Application
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| Fluorescent
Sensitivity* |
Level 1/2
Level 1
Level 2
Level 3
Level 4
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Ultra Low
Low
Medium
High
Ultra High
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*No sensitivity level
classification exists for Type 2 Visible Penetrants
Specifications: The
current specification, AMS-2644 and its QPL-AMS-2644-1,
establish the penetrant system classification scheme. The scheme
ranks fluorescent penetrants in terms of their sensitivity and
removal properties. It also classifies developers and removers.
Various classes of penetrants are approved for different
inspection requirements. Penetrant users should assure that
inspection procedures meet production requirements.
Consultation: It is important that a penetrant system
match production requirements, not only to assure that
specifications are met, but also to assure that sensitivity
levels and inspection methods meet inspection criteria. Some
applications have very stringent criteria calling for the
highest sensitivity, while others accept lower levels of
sensitivity. When penetrant systems are not appropriately
matched to inspection criteria, unnecessarily high penetrant
materials costs as well as the unnecessary rejection of parts
can result. Or worse, parts can be accepted that otherwise
should have been rejected, leading to parts failure, or recall.
Sherwin Incorporated welcomes the opportunity to help users
choose the appropriate combination of penetrant materials.
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